EC35 Optical Commutation Kit Encoder

EC35 Features

  • Now 500 to 60,000 CPR
  • Quick, simple assembly
  • A/B/Z differential outputs
  • U/V/W commutation outputs (differential or open-collector)
  • 2,000 to 240,000 quadrature states per rev.
  • Frequency response from DC up to 1 MHz
  • Fits shaft diameters from 0.197 in. (5mm) to 0.375 in. (3/8 in.)
  • Single 5V supply

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EC35 Product Description

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The EC35 quick assembly optical commutation encoder is designed for high volume, low cost, OEM motion control applications. The EC35 provides A/B/Z incremental outputs and U/V/W outputs for brushless motor commutation.  

The EC35 mounts to the motor using 2 screws on a 1.28" or 1.812" diameter bolt circle. The precision machined encoder hubdisk pushes on when the encoder assembly is put on the motor shaft. This design securely grips the shaft without set screws. A built in, removable spacer tool ensures that the encoder disk is automatically set to the correct gap when the encoder housing is mounted. The encoder can be "timed"  by rotating a ring on the assembly and pressing the ring in with a simple tool to lock everything into place.  

The EC35 is powered by a single 5V supply and comes with a 15-pin connector that provides differential outputs for A/B/Z and U/V/W. Open-collector U/V/W outputs are available as an option. Single ended output can be obtained by only using the + outputs of each differential pair. The internal 26C31 line drivers can source and sink 20 mA at TTL levels. The recommended differential receiver is the industry standard 26C32. Maximum noise immunity is achieved when the differential receiver is terminated with a 150 Ω resistor in series with a .0047 μF capacitor placed across each differential pair.

Please Note: Due to the EC35's push-on hub design, it is recommended for use as a one-time installation. 

Product Specifications

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Environmental

ParameterParameterUnits
Operating Temperature -20 to 105
C
Vibration, 10Hz to 2kHz, sinusoidal 20  G
Shock, 6 millisecond, half-sine 75 G
Electrostatic Discharge, IEC 61000-4-2 ±12 kV

Mechanical

ParameterMin.Max.Units
Codewheel Moment of Inertia   6.48 x 10-5 oz-in-s2
Required Shaft Length (for center hole encoder cover) 0.5 0.565 in.
Shaft Axial Play -0.003 0.003 in.
Mounting Shaft Total Runout - 0.001 in.
Acceleration - 250,000 rad/sec²

Maximum RPM, CPR ≤ 2,500
e.x. CPR = 2,500, max. rpm = 9,600

-
24,000,000/CPR

RPM
Maximum RPM, CPR = 4,000 - 12,000 RPM
Maximum RPM, CPR = 10,000 - 6,000 RPM
Maximum RPM, CPR = 20,000 - 3,000 RPM
Maximum RPM, CPR = 40,000 - 1,440 RPM
Maximum RPM, CPR = 60,000 - 960 RPM
Base to Mounting Surface Screw Torque - 3 in-lbs
Technical Bulletin TB1001 - Shaft and Bore Tolerances Download

Materials

PartMaterial
Base/Housing 20% glass filled PBT
Codewheel Aluminum/Mylar

Electrical

Specifications Min. Typ. Max. Units Notes
Supply Current
  CPR ≤ 2500
  CPR > 2500
 
13
37
 
17
44

mA

no output load, max. frequency output
Supply Voltage 4.5 5.0 5.5 V
Differential High Level Output 2.5 3.5   V loh = -8 mA
Differential Low Level Output     0.5  V lol = 8 mA
Differential Rise/Fall Time   100   ns
Open collector pullup voltage     30 V lload = 100 mA
Open collector "on" resistance   0.2   ohm lload = 100 mA
Frequency Response,
CPR ≤ 2,500
    400 kHz
Frequency Response,
CPR = 4,000
    800 kHz  
Frequency Response,
CPR = 10,000
    1 MHz  
Frequency Response,
CPR = 20,000 / 40,000 / 60,000
    960 kHz  

Incremental Output Timing

 increm.gif

ParameterMin.Typ.Max.Units
Symmetry, S1, S2  108 180  252 elec. deg.
Quadrature Delay, Q  45 90  135 elec. deg.
Index Width, W  45 90  135 elec. deg.

A leads B for CCW shaft rotation, and B leads A for CW rotation viewed from the top side of the encoder.

Commutation Output Timing

commut_0.gif


ParameterMin.Typ.Max.Units
State width, 4 pole  27 30  33 angular deg.
State width, 6 pole  17 20  23 angular deg.
State width, 8 pole  12 15  18 angular deg.
State width, 10 pole  9 12  15 angular deg.
State width, 12 pole  7 10  13 angular deg.

Pin-outs

Pin"D" Output Option"C" Output Option"0" pole Option
1 A+ (A Quadrature) A+ (A Quadrature) A+ (A Quadrature)
2 A- A- A-
3 B+ (B Quadrature) B+ (B Quadrature) B+ (B Quadrature)
4 B- B- B-
5 Z+ (Index) Z+ (Index) Z+ (Index)
6 Z- Z- Z-
7 U+ (U Commutation) U (Open collector) no connection
8 U- no connection no connection
9 V+ (V Commutation) V (Open collector) no connection
10 V- no connection no connection
11 W+ (W Commutation) W (Open collector) no connection
12 W- no connection no connection
13 +5V power  +5V power +5V power
14 GND  GND GND
15 no connection  no connection no connection

Additional Information

Product Notes

  • Cables and connectors are not included and must be ordered separately.
  • US Digital® warrants its products against defects in materials and workmanship for two years. See complete warranty for details.

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DATASHEETS

ASSEMBLY INSTRUCTIONS

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    Product Configurator

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    EC35 Pricing

    Quantity Unit Price
    1 $115.00
    5 $111.91
    10 $108.82
    50 $105.73
    100 $102.64
    Over 100 Call for Quote
    Quantity Unit Price Subtotal
    $115.00 $115.00

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