E6 Features

  • Quick, simple assembly, and disassembly
  • Rugged screw-together housing
  • Positive latching connector
  • Accepts .010 in. axial shaft play
  • 64 to 10,000 cycles per revolution (CPR)
  • 256 to 40,000 pulses per revolution (PPR)
  • 2 channel quadrature with optional index
  • Multiple Output Drive Options
  • Fits shaft diameters from 2mm to 1 in.
E6 Optical Kit Encoder

E6 Product Description

Restriction of Hazardous Substances

The E6 Series rotary encoder has a rugged glass-filled polymer enclosure that utilizes either a 5-pin or 10-pin latching connector. This optical incremental encoder is designed to easily mount to and dismount from an existing shaft to provide digital feedback information.

The internal components consist of a mylar disk mounted to a precision machined aluminum hub and an encoder module. The module contains a highly collimated solid-state light source and monolithic phased array sensor, which together provide a system extremely tolerant to mechanical misalignments.

The single-ended output version (S-option) is typically used with cables of 10 feet or less. For longer cable lengths, the differential output version (D-option) is recommended.

Attachment of the base to a surface may be accomplished by utilizing several machine screw bolt circle options. The use of a centering tool ensures the positioning of the base to the centerline of a shaft. The cover is securely attached to the base with two 4-40 flat head screws to provide a resilient package protecting the internal components.

A secure connection to the E6 Series encoder is made through a 5-pin (single-ended versions) or 10-pin (differential, high-voltage or open-collector versions) latching connector. The mating connectors are available from US Digital with several cable options and lengths.

Mechanical Drawings

E6 Optical Kit Encoder

E6 Optical Kit Encoder

E6 Optical Kit Encoder

Specifications

ENVIRONMENTAL

PARAMETER VALUE UNITS
Operating Temperature (CPR < 3600) -40 to 100 C
Operating Temperature (CPR ≥ 3600) -25 to 100 C
Electrostatic Discharge 
Single-ended (-A, -S version), IEC 61000-4-2
Differential (-D, -L version), Human Body Model
High-Voltage, Open-collector (H, C option), IEC 61000-4-2

± 4
± 2
± 4
kV
Vibration (10Hz to 2kHz, sinusoidal) 20 G
Shock (6 milliseconds, half-sine) 75 G

MECHANICAL

PARAMETER VALUE UNITS
Max. Shaft Axial Play ±0.010 in.
Max. Shaft Runout 0.004 T.I.R. in.
Max. Acceleration 250000 rad/sec²
For CPR ≤ 2500:
Max. RPM (1)
Max. A/B Frequency
e.x. CPR=2500, Max. RPM=7200
e.x. CPR=100, Max. RPM=60000

minimum value of ((18 x 10^6) / CPR) and (60000)
300

RPM
kHz
For CPR = 3600, 4000, 4096, 5000:
Max. RPM (1)
Max. A/B Frequency

(21.6 x 10^6) / CPR
360

RPM
kHz
For CPR = 7200, 8000, 8192, 10000:
Max. RPM (1)
Max. A/B Frequency

(43.2 x 10^6) / CPR
720

RPM
kHz
Typical Product Weight
Single-Ended (S option)
Differential (D, L option)
High-Voltage, Open-Collector (H, C option)

1.55
1.83
1.83

oz.
Codewheel Moment of Inertia 8.9 x 10^-5 for bore < 12mm
4.0 x 10^-4 for bore ≥ 12 mm
oz-in-s²
Hub Set Screw #3-48 or #4-48  
Hex Wrench Size 0.050 in.
Encoder Base Plate Thickness 0.135 in.
3 Mounting Screw Size #0-80  
2 Mounting Screw Size #2-56 or #4-40  
3 Screw Bolt Circle Diameter (2) 0.823 ± 0.005 in.
2 Screw Bolt Circle Diameter 0.750 ± 0.005 in.
Required Shaft Length (3)
  With E-option (2)
  With H-option
0.445 to 0.570
0.445 to 0.750
> 0.445
in.
Index Alignment to Hub Set Screw 180 Typical degrees

(1) 60000 RPM is the maximum rpm due to mechanical considerations. The maximum RPM due to the module's maximum frequency response is dependent upon the module’s resolution (CPR).

(2) Only for shaft diameters < 0.472".

(3) Add 0.125" to all required shaft lengths when using M-option.

TORQUE SPECIFICATIONS

PARAMETER VALUE TORQUE
Hub Set Screw 2-3 in-lbs
Cover Screw 2-4 in-lbs
Base Mounting Screw (#0-80) 1-2 in-lbs
Base Mounting Screw (#2-56) 2-3 in-lbs
Base Mounting Screw (#4-40) 4-6 in-lbs
Adapter Plate Mounting Surface (#2-56 screws) 2-3 in-lbs
Adapter Plate Mounting Surface (#4-40 screws) 4-6 in-lbs
Module Mounting Screw 3.5-4 in-lbs

PHASE RELATIONSHIP

SINGLE-ENDED (S) / DIFFERENTIAL (D) / HIGH-VOLTAGE (H) / OPEN-COLLECTOR (C) OPTION:

A leads B for clockwise shaft rotation, and B leads A for counterclockwise rotation as viewed from the cover side of the encoder.

BROADCOM / AVAGO COMPATIBLE PIN-OUT (A, L) OPTION:

B leads A for clockwise shaft rotation, and A leads B for counterclockwise rotation as viewed from the cover side of the encoder.

SINGLE-ENDED OPTION

  • S option provides 5V TTL compatible outputs
  • Specifications apply over the entire operating temperature range
  • Typical values are specified at Vcc = 5.0Vdc and 25°C
  • For complete details, see the EM1 and EM2 product pages
PARAMETER MIN. TYP. MAX. UNITS CONDITIONS
Supply Voltage 4.5  5.0 5.5 V  
Supply Current   27 33 mA CPR < 1000, no load 
  54 62 mA CPR ≥ 1000 and < 3600, no load
  72 85 mA CPR ≥ 3600, no load
Low-level Output     0.5 V IOL = 8mA max., CPR < 3600
    0.5 mA IOL = 5mA max., CPR ≥ 3600
  0.05   mA no load, CPR < 3600
  0.25   mA no load, CPR ≥ 3600
High-level Output 2.0     V IOH = -8mA max., CPR < 3600
2.0     V IOH = -5mA max., CPR ≥ 3600
  4.8   V no load, CPR < 3600
  3.5   V no load, CPR ≥ 3600
Output Current Per Channel -8   8 mA CPR < 3600
-5   5 mA CPR ≥ 3600
Output Rise Time   110   nS CPR < 3600
  50   nS CPR ≥ 3600
Output Fall Time   35   nS CPR < 3600
  50   nS CPR ≥ 3600

DIFFERENTIAL OPTION

  • D Option provides differential line driver output
  • Specifications apply over the entire operating temperature range
  • Typical values are specified at Vcc = 5.0Vdc and 25°C
  • For complete details, see the EM1 and EM2 product pages
PARAMETER MIN. TYP. MAX. UNITS CONDITIONS
Supply Voltage 4.5 5.0 5.5 V
Supply Current   29 36 mA CPR < 1000, no load 
  56 65 mA CPR ≥ 1000 and < 3600, no load
  74 88 mA CPR ≥ 3600, no load
Low-level Output   0.2 0.4 V IOL = 20mA max.
High-level Output 2.4 3.4   V IOH = -20mA max.
Differential Output Rise/Fall Time     15  nS  

HIGH-VOLTAGE OPTION

  • H option uses a higher supply voltage and provides both single-ended and open-collector outputs
  • Single-ended outputs are 5V TTL compatible (same as S option). See Pin-out. 
  • Specifications apply over the entire operating temperature range
  • For complete details, see the EM1 or EM2 product pages
PARAMETER MIN. TYP. MAX. UNITS CONDITIONS
Supply Voltage 7.5   30.0 V  
Supply Current, 24V power   8 10 mA CPR < 500, no load
  16 19 mA CPR ≥ 500 and < 2000, no load
  22 25 mA CPR ≥ 2000, no load
Open Collector "On" Resistance   2   ohms  
Open Collector Sink Current     200 mA  
Output Low Voltage     0.4 V 200 mA sink current
Open Collector Pullup Voltage     50 V  

PIN-OUTS

5-PIN SINGLE-ENDED
S OPTION (1)
10-PIN DIFFERENTIAL D OPTION (2)

10-PIN DIFFERENTIAL
L OPTION (2)(3)

10-PIN SINGLE-ENDED
A-OPTION (2)(3)
Pin Description Pin Description Pin Description Pin Description
1 Ground 1 Ground 1 No connection 1 A channel
2 Index 2 Ground 2 +5VDC power 2 +5VDC power
3 A channel 3 Index- 3 Ground 3 Ground
4 +5VDC power 4 Index+ 4 No connection 4 No connection
5 B channel 5 A- channel 5 A- channel 5 No connection
    6 A+ channel 6 A+ channel 6 Ground
    7 +5VDC power 7 B- channel 7 +5VDC power
    8 +5VDC power 8 B+ channel 8 B+ channel
    9 B- channel 9 Index- 9 +5VDC power
    10 B+ channel 10 Index+ 10 Index

 

10-PIN HIGH-VOLTAGE
H OPTION (2)
Pin Description
1 Ground
2 Ground
3 Index- (open collector)
4 Index+ (single-ended)
5 A- channel (open collector)
6 A+ channel (single-ended)
7 7.5-30V power
8 7.5-30V power
9 B- channel (open collector)
10 B+ channel (single-ended)

 

(1) 5-pin single-ended mating connector is CON-FC5.
(2) 10-pin differential mating connector is CON-FC10.
(3) Broadcom / Avago compatible version.

ACCESSORIES

1. Centering Tool

Part #: CTOOL - (Shaft Diameter)
This reusable tool centers the shaft within the encoder base during assembly. It is required for the proper functioning of the encoder.

2. Hex Tool

Part #: HEXD-050
Hex driver, 0.050" flat-to-flat for #3-48 or #4-48 set screws. Included with -B or -packaging options for order quantities of 10 or more.

Part #: HEXW-050
Hex wrench, 0.050" flat-to-flat for #3-48 or #4-48 set screws. Included with -B or -packaging options for order quantities of 9 or less. Included with -packaging option for all order quantities.

3. Spacer Tool

This reusable tool sets the proper spacing between the disk and sensor during assembly. It is required for the proper functioning of the encoder.

Part #: SPACER-E6S
Description: For shaft sizes < 0.472"

Part #: SPACER-E6L
Description: For shaft sizes 12mm to 1"

4. Screws

Part #: SCREW-080-250-PH
Description: Pan Head, Philips #0-80 UNF x 1/4"
Use: Base Mounting
Quantity Required: 3
Screws are not included

Part #: SCREW-256-250-PH
Description: Pan Head, Philips #2-56 UNC x 1/4"
Use: Base Mounting
Quantity Required: 2
Screws are not included

Part #: SCREW-348-125-SS
Description: Socket Head Set Screw, 3-48 UNC x 1/8"
Use: Hub/Disk Mounting for 12mm - 1" Bore
Quantity Required: 2
Screws are included

Part #: SCREW-440-250-PH
Description: Pan Head, Philips #4-40 UNC x 1/4"
Use: Base Mounting
Quantity Required: 2
Screws are not included

Part #: SCREW-440-500-PH
Description: Pan Head, Phillips #4-40 UNC x 1/2"
Use: Module Mounting
Quantity Required: 2
Screws are included

Part #: SCREW-440-625-FH
Description: Flat Head, Phillips 4-40 UNC x 5/8"
Use: Cover Mounting
Quantity Required: 2
Screws are included

Part #: SCREW-448-063-SS
Description: Socket Head Set Screw, 4-48 UNC x 1/16"
Use: Hub/Disk Mounting for 5/16" - 10mm Bore
Quantity Required: 1
Screw is included

Part #: SCREW-448-125-SS
Description: Socket Head Set Screw, 4-48 UNC x 1/8"
Use: Hub/Disk Mounting for 2mm - 1/4" Bore
Quantity Required: 1
Screw is included

OUTPUT WAVEFORMS

Notes

  • Cables and connectors are not included and must be ordered separately.
  • US Digital® warrants its products against defects in materials and workmanship for two years. See complete warranty for details.

Configuration Options

E6 -CPR (Cycles Per Revolution)
64
100
200
400
500
512
800
1000
1024
1800
2000
2048
2500
3600
4000
4096
5000
7200
8000
8192
10000
-Bore Size
079 (2.0mm)
118 (3.0mm)
125 (1/8")
156 (5/32")
157 (4.0mm)
188 (3/16")
197 (5.0mm)
236 (6.0mm)
250 (1/4")
313 (5/16")
315 (8.0mm)
375 (3/8")
394 (10.0mm)
472 (12.0mm)
500 (1/2")
551 (14.0mm)
625 (5/8" Bore)
750 (3/4" Bore)
787 (20.0mm)
875 (7/8")
984 (25.0mm)
1000 (1")
-Index
IE (Index)
NE (Non-Index)
-Output
S (Single-Ended)
H (Single-Ended High-Voltage)
D (Differential)
L (Avago 10-pin Differential)
A (Avago 10-pin Single-Ended)
-Cover
D (Default)
E (Extended)
H (Through-Hole)
-Base
D (Default)
3 (1/8" Mounting Holes)
M (3" Diameter Bolt Circle)
-Packaging
B (Encoders packaged in bulk. Every order includes one centering tool, hex tool and spacer tool. An additional set of tools is included for each 100 encoders ordered.)
1 (Encoders packaged individually. Every order includes one centering tool, hex tool and spacer tool. An additional set of tools is included for each 100 encoders ordered.)
3 (Encoders packaged individually. Every order includes one centering tool, hex tool and spacer tool per encoder.)

PLEASE NOTE: This chart is for informational use only. Certain product configuration combinations are not available. Visit the E6 product page for pricing and additional information.

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