X3Q
Dual-Axis MEMS Inclinometer
US Digital's product line includes incremental and absolute optical encoders, inclinometers, PC interfaces, digital readouts, switching power supplies and flexible shaft couplings for motion control, automation and robotics.


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Status: RoHS compliant
Date: Always
Additional Information


Contents:

Features
Additional Documentation
Description
3D Model
Set-up Example
Mounting Orientation
Mechanical Drawing
Recommended Operating Conditions
Absolute Maximum Ratings
Mechanical Specifications
Accuracy / Function Specifications
Noise and Damping
Quadrature Outputs
Conveying Absolute Position
J1 Open Drain Output Schematic
J1 Pin-out (8-pin)
Accessories
Compatible Cables / Connectors

Pricing & Ordering Information




Click to enlarge
Click photo to enlarge 


Features:

  • Patent pending
  • RoHS compliant
  • Dual Absolute Quadrature
  • Full 360 range
  • Dual axis
  • 1 to 9000 CPR (full quadrature cycles per revolution)
  • 4 to 36000 positions per revolution
  • Selectable damping
  • MOSFET outputs
  • Rugged and miniature


  • Additional Documentation:

    View the PDF version of this data sheet.
    Press Release (Product released on June 25th, 2007)


    Description:

    The X3Q is a dual-axis absolute inclinometer utilizing MEMS(micro electro-mechanical systems) technology to sense tilt angles over the entire 360 range. Each axis appears as a virtual incremental encoder and reports the incremental and absolute tilt angle via 3-channel quadrature outputs. Any resolution may be specified between 4 and 36000 positions per 360 degrees (1 to 9000 CPR). Positions are reported 560 times per second. Each sensor is factory calibrated to provide absolute angular accuracy of 0.20 degrees at 25C. The X3Q can be ordered with three different mounting orientations so that the absolute zero positions and axes are assigned as desired. A wide range of electronic damping values may be specified which average multiple samples over time to provide the most stable output and the desired amount of smoothing. The X3Q incorporates a number of patent pending breakthroughs to create a new type of inclinometer that is rugged, compact, fast, flexible and easy to use.

    US Digital warrants its products against defects and workmanship for two years. See complete warranty for details.


    Click Image to View 3D Models
    Click to View 3D Model


    Set-up Example:

     
    Single-axis:



    Dual-axis:
     


    Mounting Orientation:

     
    Top (X3Q-T):



    Vertical (X3Q-V):



    Bottom (X3Q-B):
     


    Mechanical Drawing:

    Click to enlarge (opens new window)
    Click drawing to enlarge (35K) All dimensions shown are in inches


    Recommended Operating Conditions:

  • J1 open drain outputs have onboard 3.3K pull-up resistors to the supply voltage.

  • ParameterMin.Typ.Max.Units
    Supply Voltage3.855.05.5Volts
    Supply Current-3050mA
    Voltage of J1 Open Drain Outputs-0.35.020Volts
    Current of J1 Open Drain Outputs (continuous)--500mA
    Resistance of J1 Open Drain Outputs--0.35Ohms
    Source Current of J1 Open Drain Outputs--1.5mA
    Operating Temperature-202570C


    Absolute Maximum Ratings:

    ParameterMin.Max.Units
    Supply Voltage-0.37.0Volts
    Storage Temperature-40125C
    Acceleration-
    -
    3000
    10000
    g for 0.5 ms
    g for 0.1 ms


    Mechanical Specifications:

    ParameterDimension
    Case MaterialBlack anodized 6061-T6 aluminum
    Weight0.72 oz.


    Accuracy / Function Specifications:

  • Damping @ 500ms unless otherwise specified.

    ParameterMin.Typ.Max.UnitsNote
    Angular Error @ 25C (any axis)-0.030.20DegreesOn-axis within 10 degrees
    Angular Error @ -20 to 70C (any axis)--TBDDegreesOn-axis within 10 degrees
    Position Update Rate554560566Hz
    Quadrature Update Rate--5660Full cycles per sec.Emulated quadrature output
    bursts up to 10 cycles 560
    times per second
    Quadrature Cycle Width4045-Microseconds
    Quadrature State Width1011.3-Microseconds
    Cycles Per Revolution1-9000CPR
    Positions Per Revolution4-36000PPR
    Electronic Damping Period*21255000MillisecondsSpecify when ordering
    Power-up Index Assertion Duration**-500-MillisecondsIndexes are true for first
    0.5 sec. of startup
    * All internal readings are averaged over the specified period, updated every 1.786mSec. The oldest samples are flushed first to provide
        the desired degree of smoothing.
    ** Intentional delay intended to reset the user's position counter after power up. The X3Q will then send a quadrature stream to update the
        user counter.


    Noise and Damping:

    Graphs A, B, and C show the typical positional noise as a function of damping. The thickness of each line in graph A indicates the amount of positional noise for each damping value. Electronic damping is achieved by averaging multiple samples together to improve accuracy and reduce noise. The longer the damping, the more positions are averaged together (more smoothing), the slower the response time, and the more stable the reported position. The number of samples per reported position can be calculated by the damping time divided by 1.786mSec.

    Example: When the damping is set to 125mSec, each reported position will be the average of the previous 70 samples, 250mSec will be the average of the previous 140 samples, etcetera. Each average position is updated and reported every 1.786mSec regardless of the damping value. To most closely match the damping of the X3Q to US Digitals optical encoder type inclinometers such as the T5, T6 and A2T specify 125mSec for standard damping, and 250mSec for double damping.

     
    Graph A
    Actual Position vs. Reported Position
    @ Damping Settings from 25ms to 250ms



    Graph B
    Actual Position vs. Reported Position
    @ Damping Settings from 250ms to 5000ms



    Graph C
    Noise vs. Damping



    Graph D
    Maximum Rate of Rotation vs. Resolution
     


    Quadrature Outputs:

    Connecting to the X3Q is as easy as connecting to an incremental encoder with quadrature outputs. As with any incremental encoder, the user can employ standard quadrature decoding methods to obtain the position. One quadrature state change will be sent for each position change.

    Example: If the resolution is set to 9000 cycles per revolution (CPR), then 36000 quadrature state changes will be sent per revolution.

    The internal microcontroller calculates the absolute position for both axes each 1.786mSec and sends a quadrature burst to update the user position counter. If the position has changed, then the appropriate number of quadrature state changes will be sent up to a maximum of 40 (10 full cycles) per burst. Each transition is separated by 11.25 microseconds. The maximum rate of position change is limited by the time to send the quadrature bursts. A maximum of 5600 full quadrature cycles can be sent per second (10 cycles per 1.786 mSec). Graph D on page 2 of this data sheet shows the maximum reportable rate of rotation in degrees per second for each resolution. The X3Q will continue to report accurate position and no problems will occur when the rate of rotation exceeds the maximum reporting limits. The internal position register will continue to track the real-time position; but, the quadrature stream will simply send the current position at a rate within the designed limits.

    The maximum reportable rate of rotation in degrees per second is calculated as follows:
    MaxDegreesPerSec = 2,016,000 / CPR (where CPR is the resolution in full cycles per rev.)
    Examples: 9000 CPR = 224 Deg/Sec, 900 CPR = 2240 Deg/Sec

    The index will be asserted high and stay asserted for as long as the axis is at the zero position. The index is internally ANDed with the low state of the A and B channels. If the position sweeps past zero, then the index will be asserted at zero position and then deasserted as that axis leaves the zero position. This index signal can be used to reset the user counter that stores the position. The user position counter can be reset by the index output every time the axis is at zero position and after power up as described below.


    Conveying Absolute Position:

    In addition to providing incremental information, the X3Q sends absolute position as follows: immediately after powering up, the internal microcontroller sets the outputs to zero position by setting the A and B quadrature outputs low and the index output high for 500mSec. It will then read the absolute position and send bursts of quadrature sequences to increment or decrement the user counter to the absolute position. The most efficient direction will be chosen, whichever direction is faster. Further real-time position changes will continue to be reported as quadrature outputs. Worst case time to send the maximum sequence is determined by the resolution. If the resolution is set to the maximum of 9000 CPR (36000 positions per revolution), then up to 4500 quadrature cycles will be sent. Since up to 10 cycles can be sent per 1.786mSec, this will take 804mSec.

     
    Phase Relationship
    Negative Rotation (B Leads A):
    Click to enlarge (opens new window)


    Phase Relationship
    Positive Rotation (A Leads B):
    Click to enlarge (opens new window)


    Quadrature Burst Examples:
    Click to enlarge (opens new window)
    Click drawings to enlarge


    J1 Open Drain Output Schematic:



    J1 Pin-out (8-pin):

    PinDescription
    1Ground
    2+5VDC Power Supply Input
    3Axis 1 - A Channel Quadrature Output
    4Axis 1 - B Channel Quadrature Output
    5Axis 1 - Index Output
    6Axis 2 - A Channel Quadrature Output
    7Axis 2 - B Channel Quadrature Output
    8Axis 2 - Index Output
    Attention: For wire descriptions see the 8-pin Micro Cables / Connectors page.


    Accessories:

    Mounting Screws
    Part #: SCREW-290

    Description: Pan-head 4-40 x 1/4"

    Quantity Required for Mounting: 2 per inclinometer


    Price: $0.26 ea.


    Compatible Cables / Connectors:


    Both AxesDescription
    CON-MIC88-pin micro connector
    CA-9040-1FT8-pin micro connector with 8 discrete wires
    CA-9041-6FT8-pin micro connector on one end of a round 8 conductor cable
    CA-9042-6FT8-pin micro connector connected to two 5-pin finger-latching connectors
       via a round 8 conductor cable
    Axis 1Description
    CA-9038-1FT8-pin micro connector with 5 discrete wires
    CA-8882-6FT8-pin micro connector connected to a 5-pin finger-latching connector
       via a round 6 conductor cable
    Axis 2Description
    CA-9039-1FT8-pin micro connector with 5 discrete wires
    CA-8941-6FT8-pin micro connector connected to a 5-pin finger-latching connector
       via a round 6 conductor cable
    Attention:

  • Specify cable length when ordering.
  • Custom cable lengths are available. See the 8-pin Micro Cables / Connectors page for more information.


    Pricing & Ordering Information:

    Part #
    X3Q - (Mounting Orientation) - (Resolution) - (Damping) - (Option)

    Example Part #s:
  • X3Q-T-9000-500    (Top mounted, Highest resolution, 1/2 second settling time provides great stability.)
  • X3Q-B-360-25       (Bottom mounted, low resolution, very fast response time at the expense of positional noise.)
  • X3Q-V-2500-125    (Most similar to T6S-2500-I.)
  • Mounting Orientation: Resolution:
    Damping: Option:
    B = Bottom
    T = Top
    V = Vertical
    Specify any number from
      1 to 9000 CPR (cycles per rev.).
    Specify any number from
      2 to 5000 milliseconds.
    T = Adds 5mm thick transfer adhesive
      to mounting surface of inclinometer.

    X3Q Pricing:
    $120.00 / 1
    $102.00 / 10
    $87.60 / 50
    $81.60 / 100

    Cables / Connectors:
  • Cables / Connectors are NOT included and MUST be ordered separately.
  • For ordering information please see the Compatible Cables / Connectors section above.

  • Ordering Notes & Links:
  • High volume pricing is available, please contact customer service to request a quotation.
  • Orders may be scheduled out over a 12 month period to receive discounted high volume pricing.
  • Same day shipping is normally available for orders placed before 1pm.
  • US Digital DOES NOT SHIP ON FRIDAYS. Shipping is only available Monday through Thursday.
  • Payment and Shipping
  • Fax Order Form
  • Return Policy
  • Warranty
  • Terms & Conditions
  • All information is subject to change without notice. Last updated: Tuesday, 29-Apr-2008 14:23:59 PDT

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