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E2 Optical Kit Encoder

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Overview

  • Quick, simple assembly and disassembly
  • Rugged screw-together housing
  • Accepts .010" axial shaft play
  • 32 to 5,000 cycles per revolution (CPR)
  • 128 to 20,000 pulses per revolution (PPR)
  • 2 channel quadrature TTL squarewave outputs
  • Optional index (3rd channel)
  • Mounting compatibility with HEDS-5500

The E2 optical encoder is designed as a direct replacement for the Avago HEDS / HEDM 5,500 - 5,600 series. The E2 is a rotary encoder with a molded PBT enclosure, which utilizes either a 5-pin locking or standard...

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Product Specifications

ParameterValueUnits
Operating Temperature, CPR < 2000 -40 to 100 C
Operating Temperature, CPR ≥ 2000 -25 to 100 C
Vibration (5Hz to 2kHz) 20 G
Electrostatic Discharge, IEC 61000-4-2 ± 4 kV

 

ParameterValueUnits
Max. Shaft Axial Play ±0.010 in.
Max. Shaft Eccentricity Plus Radial Play (1) 0.004 in.
Max. Acceleration 250000 rad/sec²
For CPR < 2000
Max. RPM (2) (300 kHz)
e.x. CPR=1250, max. rpm=14400
e.x. CPR=100, max. rpm=60000
minimum value of ((18 x 10^6) / CPR) and (60000) rpm
For CPR >= 2000 and < 4000
Max. RPM (2) (360 kHz)
minimum value of ((21.6 x 10^6) / CPR) and (60000) rpm
For CPR >= 4000
Max. RPM (2) (720 kHz)
minimum value of ((43.2 x 10^6) / CPR) and (60000) rpm
Typical Product Weight 0.56 oz.
Codewheel Moment of Inertia 8.0 x 10^-6 oz-in-s²
Hub Set Screw #4-48  
Hex Wrench Size 0.050 in.
Encoder Base plate Thickness 0.135 in.
3 Mounting Screw Size #0-80  
2 Mounting Screw Size #2-56 or #4-40  
3 Screw Bolt Circle Diameter 0.823 ± 0.005 in.
2 Screw Bolt Circle Diameter 0.750 ± 0.005 in.
Required Shaft Length (3)(4)
  With E-option (4)
  With H-option
0.445 to 0.575
0.445 to 0.805
> 0.445
in.
in.
in.
Index Alignment to Hub Set Screw 180 Typical mechanical degrees
Technical Bulletin TB1001 - Shaft and Bore Tolerances Download

(1) Position inaccuracy is proportional to shaft radial play.

(2) 60000 rpm is the maximum rpm due to mechanical considerations. The maximum RPM due to the module's maximum frequency response is dependent upon the module’s resolution (CPR). For resolutions of 32 to 1999 CPR the frequency response is 300 kHz, 2000 to 3999 CPR the frequency response is 360 kHz and 4000 CPR and greater the frequency response is 720 kHz

(3) Add 0.125" to the required shaft length when using R-option.

(4) Including Axial play.

 

ParameterTorque
Hub Set Screw to Shaft 2-3 in-lbs
Cover (4-40 screws through cover into base) 2-4 in-lbs
Base to Mounting Surface 4-6 in-lbs
Base to Mounting Adapter Plate 4-6 in-lbs
Adapter Plate to Mounting Surface (4-40 screws) 4-6 in-lbs

B leads A for clockwise shaft rotation, and A leads B for counterclockwise rotation viewed from the cover/label side of the encoder.

  • Specifications apply over entire operating temperature range.
  • Typical values are specified at Vcc = 5.0Vdc and 25°C.
  • For complete details, see the EM1 or EM2 product pages.
ParameterMin.Typ.Max.UnitsConditions
Supply Voltage 4.5  5.0 5.5 V  
Supply Current   27 33 mA CPR < 500, no load 
  54 62 mA CPR ≥ 500 and < 2000, no load
  72 85 mA CPR ≥ 2000, no load
Low-level Output     0.5 V IOL = 8mA max., CPR < 2000
    0.5 V IOL = 5mA max., CPR ≥ 2000
  0.25   V no load, CPR ≥ 2000
High-level Output 2.0     V IOH = -8mA max. and CPR < 2000
2.0     V IOH = -5mA max. and CPR ≥ 2000
  4.8   V no load and CPR < 2000
  3.5   V no load and CPR ≥ 2000
Output Current Per Channel -8   8 mA CPR < 2000
-5   5 mA CPR ≥ 2000
Output Rise Time   110   nS CPR < 2000
  50   nS CPR ≥ 2000, ± 5mA load
Output Fall Time   100   nS CPR < 2000
  50   nS CPR ≥ 2000, ± 5mA load
PinDescription
1 Ground
2 Index
3 A channel
4 +5VDC power
5 B channel

Note: 5-pin single ended mating connector is CON-C5 or CON-LC5

1. Centering Tool

Part #: CTOOL - (Shaft Diameter)
Description: This reusable tool provides a simple method for accurately centering the E2 base onto the shaft, promoting hub to base concentricity and thus accuracy. It is recommended for the following situations:

  • When using mounting screws smaller than #4-40.
  • When the position of the mounting holes is in question.
  • When using the 3-hole mounting pattern.

2. Hex Tool

Depending on the order packaging option, either a hex driver or hex wrench is included.

Part #: HEXD-050 (only included with -B or -1 packaging options)
Description: Hex driver, 0.050" flat-to-flat for #4-48 set screws.

3. Spacer Tool

A spacer tool is included for all packaging options.

Part #: SPACER-E2

4. Screws

Screws for base mounting must be purchased separately. Screws for mounting the housing to the base are included.

Part #: SCREW-080-250-PH
Description: Pan Head, Philips #0-80 UNF x 1/4"
Quantity Required for Mounting: 3 per encoder

Part #: SCREW-256-250-PH
Description: Pan Head, Philips #2-56 UNC x 1/4"
Quantity Required for Mounting: 2 per encoder

Part #: SCREW-440-250-PH
Description: Pan Head, Philips #4-40 UNC x 1/4"
Quantity Required for Mounting: 2 per encoder

Link to E2 Assembly Instructions:

http://www.usdigital.com/support/assembly/e2-assembly

Title Date Description Download
Hub Set Screw Production Change - PCN 5367 7/20/2015 As part of our ongoing continuous improvement efforts, US Digital is implementing a change related to the production of our 5/16" (.313), 8mm (.315), 3/8" (.375), and 10mm (.394) HUBDISK assemblies. We are adding a low strength threadlocker to the set screw during our assembly process to assist in securing the set screw in the hub during transportation. This will aid in the set screw retention of these specific hub sizes; ensuring the retention is sufficient and avoid the potential of them backing out of the hub assembly during transit. This change does not affect form, fit or function. Download
E2 Mold Update - PCN 5258 4/22/2015 As part of our ongoing continuous improvement efforts, and in order to enhance both function and appearance of the E2 product line, multiple improvements are being incorporated into a plastic component redesign.

Download
EM1 & EM2 Update - PCN 4199 1/14/2014 Based on our continuous process improvement program, US Digital is changing the current marking method for our EM1 and EM2 encoder modules to a serialization method. This change will allow for each module to have a unique code; the current marking method is based on a date code system that includes all encoder modules produced within a specific week / year. The serialization system will be based on a hexadecimal system. Download
EM1 LED Die - PCN 1016 2/7/2013 As part of US Digital's continual assurance of supply strategy, we have qualified additional sources for our LED die used in our EM1 encoder module, which in turn impacts all of the following products:

EM1, E2, E3, E5, E6, H1, H15, H3, H5, H6, HB5M, HB6M, HD25, PE, S1, S2, S5, S6, T5 and T6

The device specification will remain the same, i.e. there will be no change to form, fit or function of the product(s) as specified by US Digital. The appropriate quality and reliability testing has been performed on representative products to ensure normal parametric distribution, consistent with US Digital's quality and reliability standards.
Download

Product Description

Restriction of Hazardous Substances

The E2 optical encoder is designed as a direct replacement for the Avago HEDS / HEDM 5500 - 5600 series.

The E2 is a rotary encoder with a molded PBT enclosure, which utilizes either a 5-pin locking or standard connector.

The E2 is easy to add to existing applications and only consists of four main components; base, cover, hub/encoder disk and optical encoder module. 

The E2 is normally designed for applications of 10 feet or less. For longer cable lengths, adding a PC4 / PC5 differential line driver is recommended.

The base and cover are both constructed of rugged 20% glass filled PBT. Attachment of the base to a surface may be accomplished by utilizing one of several machine screw bolt circle options.  Positioning of the base to the centerline of a shaft is ensured by the use of our centering tool. The cover is securely attached to the base with two 4-40 panhead screws to provide a resilient package protecting the internal components.

The internal components consist of a mylar disk mounted to a precision machined aluminum hub and an encoder module. The module consists of a highly collimated solid state light source and monolithic phased array sensor, which together provide a system extremely tolerant to mechanical misalignments. 

Connection to the E2 product is made through either a 5-pin locking or standard connector (sold separately). The mating connectors are available from US Digital® with several cable options and lengths.

Avago Direct Replacements:

US Digital®'s E2 encoder may now be used as direct replacements for Avago HEDM-5500, HEDM-5600, HEDS-5500, HEDS-5600.

Product Notes
  • US Digital® warrants its products against defects in materials and workmanship for two years. See complete warranty for details.

Cable/connector assembly not included and must be ordered separately.

Related Products & Accessories

Product Configuration

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1. CPR
2. Bore
3. Index


4. Cover



5. Base





6. Packaging




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1 $51.50
5 $43.09
10 $35.63
50 $33.78
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Subtotal

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For purchasing or volume discounts, please use the above part number and contact us at:

sales@usdigital.com or

800.736.0194 (Toll Free)
360.260.2468 (Local)