E7P
OEM Optical Kit Encoder
US Digital's product line includes incremental and absolute optical encoders, inclinometers, PC interfaces, digital readouts, switching power supplies and flexible shaft couplings for motion control, automation and robotics.


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Status: RoHS compliant
Date: Always
Additional Information


Contents:

Features
Additional Documentation
Description
3D Model
Package Specification Drawing
Mechanical Specifications
Bolt Circle Mounting
Transfer Adhesive Mounting
Shaft Length Options
Torque Specifications
Absolute Maximum Ratings
Materials
Phase Relationship
Single-ended Electrical Specifications
Differential Electrical Specifications
Encoding Characteristics
Timing Diagram
Accessories
Pin-outs
Compatible Cables / Connectors
Assembly Instructions (separate page)
Disassembly Instructions (separate page)

Pricing & Ordering Information




Click to enlarge
Click photo to enlarge 

Features:

  • Patent pending
  • RoHS compliant
  • Low cost
  • Quick simple assembly
  • A and B quadrature TTL outputs
  • Fits shaft diameters from 0.118" (3mm) to 0.394" (10mm)
  • Frequency response DC to 60 kHz
  • 180 to 720 full quadrature cycles per rev. (CPR)
  • 720 to 2880 quadrature states per rev. (PPR)
  • Accepts 0.02" shaft axial play
  • +5VDC supply


  • Additional Documentation:

    View the PDF version of this data sheet.
    View the PDF version of the E7P assembly /disassembly instructions.
    View the web page version of the E7P assembly instructions.
    View the web page version of the E7P disassembly instructions.
    Press Release (Product released on June 13th, 2007)
    Encoder FAQ


    Description:

    The E7P quick assembly optical incremental kit encoder is designed for high volume, low cost, mid-resolution OEM motion control applications. The E7P was designed as a big brother to the E4P encoder and offers higher resolutions, a wider range of shaft diameters, and mounts to additional bolt circles. The E7P uses a 5V supply and offers two channel TTL quadrature outputs. A single chip reflective encoder module incorporates an LED, monolithic detector and molded lenses. The phased array technology accepts far wider mechanical tolerance and misalignment than traditional aperture type encoders.

    Two screws secure the base using one of three bolt circles. The precision machined aluminum spring-loaded reflective codewheel pushes on by hand using a spacing tool to securely grip the shaft while eliminating set screws. The cover snaps on to complete the assembly in seconds.

    When mounting holes are not available, a centering tool and stick-on version is available. The T-option specifies a base with a transfer adhesive pre-applied. The backing is peeled off and the base is slid down the shaft guided by the centering tool.

    The E7PS single-ended version has a 4-pin connector and is designed to drive cables up to six feet long.

    The E7PD differential version has a 6-pin connector, is designed for longer cable lengths, and maximizes noise immunity. The internal 26C31 differential line driver can source and sink 20mA at TTL levels. The recommended receiver is industry standard 26C32. Maximum noise immunity is achieved when the differential receiver is terminated with a 110 ohm resistor in series with a .0047mf capacitor placed across each differential pair. The capacitor simply conserves power. Otherwise power consumption would increase by approximately 20mA per pair, or 40mA for 2 pairs.

    US Digital warrants its products against defects in materials and workmanship for two years. See complete warranty for details.


    Click Image to View 3D Models
    Click to View 3D Model


    Package Specification Drawing:

    Click to enlarge (opens new window)
    Click drawing to enlarge (109K) All dimensions shown are in inches


    Mechanical Specifications:

    ParameterDimensionUnits
    Moment of Inertia6.48 x 10-5oz-in-s2
    Required Shaft Length
      With E-option
      With H-option
    0.355 to 0.587
    0.355 to 0.836
    >=0.355
    in.
    in.
    in.


    Bolt Circle Mounting:

    Bolt CircleOption to SpecifyScrews Included*Hex Tool Included*
    0.750"-low profile #4-40 x 1/4".050" hex driver
    1.280"-low profile #4-40 x 1/4".050" hex driver
    1.280"2-optionstandard #2-56 x 1/4"5/64" hex wrench
    1.812"G-optionstandard #4-40 x 1/4"3/32" hex wrench
    * The set of screws and hex tool included with each encoder depend on the option and bolt circle as shown above.

    Although standard socket head cap screws will work when mounting the E7P, to maximize clearance between the codewheel and the top of the screw head, we recommend low profile socket head cap screws when using the holes on the E7P board. Both standard or low profile socket head cap screws will work with the G-option.

    0.750" Bolt Circle / Low Profile #4-40 x ":


    1.280" Bolt Circle / Low Profile #4-40 x ":


    1.280" Bolt Circle / #2-56 x " (2-option):
    Provides two #2-56 x " screws in place of two #4-40 x 1/4".

    1.812" Bolt Circle / #4-40 x " (G-option):
    Provides mounting ears on the base allowing for a 1.812" bolt circle.


    Transfer Adhesive Mounting (T-option):

    Provides a transfer adhesive (with peel-off backing) that may be used when mounting holes are not available. A centering tool is required when using transfer adhesive.


    Shaft Length Options:

    Compact (C-option):
    Provides the lowest profile.

    Extension in Shaft (E-option):
    Provides an extension to the cover allowing for longer shafts of up to 0.836".

    Hole in Housing (H-option):
    Provides a 0.452" diameter hole to the cover allowing for shafts to pass through.


    Absolute Maximum Ratings:

    ParameterMin.Max.Units
    Vibration (5 to 2kHz)-20g
    Shaft Axial Play-.020in.
    Off-axis Mounting Tolerance-0.010in.
    Acceleration-250,000rad/sec²
    Operating Temperature085C
    Storage Temperature-4085C
    Relative Humidity-90%


    Torque Specifications:

    ParameterTorque
    Base to Mounting Surface Screws2-3 in.-lbs.


    Materials:

    PartMaterial
    Base, Cover20% glass filled polycarbonate
    CodewheelAluminum


    Phase Relationship:

    A leads B for clockwise shaft rotation, and B leads A for counterclockwise rotation viewed from the cover/label side of the encoder (see the AEDR page).


    Single-ended Electrical Specifications:

    SpecificationsMin.Typ.Max.UnitsNotes
    Supply Current-2127mA
    Current Voltage4.5-5.5Volts
    High Level Output2.4--Voltsloh = -2mA
    Low Level Output--0.4Voltslol = 8mA
    Rise Time-500-nsCl = 25pf, R1 = 2.7 k Ohms
    Fall Time-100-ns
    Frequency Response--60kHz
  • For complete details see the AEDR page.

  • Differential Electrical Specifications:

    SpecificationsMin.Typ.Max.UnitsNotes
    Supply Current-2230mA
    Current Voltage4.5-5.5Volts
    High Level Output2.43.4-Voltsloh = -20mA
    Low Level Output-0.20.4Voltslol = 20mA
    Rise Time-500-ns
    Fall Time-100-ns
    Frequency Response--60kHz
  • For complete details see the AEDR page.

  • Encoding Characteristics:

    ParameterTyp.Max.Units
    Symmetry Error1675e
    Quadrature Error1260e


    Timing Diagram:



    CPR (N):
       The number of Cycles Per Revolution.
    One Shaft Rotation:
       360 mechanical degrees, N cycles.
    One Electrical Degree (e):
       1/360th of one cycle.
    One Cycle (C):
       360 electrical degrees (e). Each cycle can be decoded into 1 or 4 codes, referred
       to as X1 or X4 resolution multiplication.
    Symmetry:
       A measure of the relationship between (X) and (Y) in electrical degrees, nominally
       180e.
    Quadrature (Z):
       The phase lag or lead between channels A and B in electrical degrees, nominally 90e.
    Position Error:
       The difference between the actual shaft position and the position indicated by the
       encoder cycle count.
    Cycle Error:
       An indication of cycle uniformity. The difference between an observed shaft angle
       which gives rise to one electrical cycle, and the nominal angular increment of 1/N of
       a revolution.


    Accessories:

    Centering Tools (May need to order separately, only included with PKG3-packaging option).
    Part #: CTOOLA - (Shaft Diameter)

    Description: This reusable tool provides a simple method for accurately centering the E7P base to the shaft. It is required when using the T-option.

    Price: $5.25 ea.


    Spacer Tools (Do not need to order separately, included with ALL packaging options).
    Part #: SPACER-E7P

    Description: Self-spacing tool for placement of hub. Round. Aluminum.

    Price: $3.00 ea.


    Screws
    Part #: SCREW-2381

    Description: 2-56 x 1/4" socket head cap screw

    Quantity Required for Mounting: 2 per encoder


    Price: $0.26 ea.

    Part #: SCREW-9127

    Description: 4-40 x 1/4" low profile socket head cap screw

    Quantity Required for Mounting: 2 per encoder


    Price: $0.26 ea.

    Part #: SCREW-2394

    Description: 4-40 x 1/4" socket head cap screw

    Quantity Required for Mounting: 2 per encoder


    Price: $0.26 ea.


    Pin-outs:

    4-pin (E7PS) Single-ended:
    PinDescription
    1+5VDC power
    2A channel
    3Ground
    4B channel

    6-pin (E7PD) Differential:
    PinDescription
    1Ground
    2A channel
    3A- channel
    4+5VDC power
    5B channel
    6B- channel

    Attention: For wire descriptions see the 4-pin Micro or 6-pin Micro Cables / Connectors page.


    Compatible Cables / Connectors:

    Micro
    4-pin6-pinDescription
    CON-MIC4CON-MIC6Connector (style and crimp type).
    CA-3285-1FTCA-6194-1FTConnector on one end of individual discrete 1FT wires
    CA-3286-6FTCA-6195-6FTConnector on one end of a round twisted pair 6FT cable
    Connector Notes:

  • The connector built into the encoder is Molex# 53048-0410.
  • The mating connector is made up of housing (Molex# 51021-0400) and 4 individual crimp-on pins (Molex# 50079-8100).
  • A special crimp tool (Molex# 63811-0300) is needed to install connector pins.

    Attention:

  • Specify cable length when ordering.
  • Custom cable lengths are available. See the 4-pin Micro or 6-pin Micro Cables / Connectors page for more information.


    Pricing & Ordering Information:

    Part #
    E7P (Version) - (CPR) - (Shaft Diameter) - (Options) - (Packaging Options)

    Examples:
  • E7PD-512-197-EG
  • E7PS-256-394-H
  • E7PD-256-394-H
  • E7PS-180-125-T
  • E7PD-180-125-T
  • E7PS-180-125-T
  • Version:
    CPR:
    Shaft Diameter:
     S = Single-ended.
     D = Differential.
    180
    200
    250
    256
    360
    400
    500
    512
    600
    625
    720
    Code
    Size
    118
    125
    156
    157
    187
    197
    237
    250
    312
    315
    375
    394

    3mm
    1/8"
    5/32"
    4mm
    3/16"
    5mm
    6mm
    1/4"
    5/16"
    8mm
    3/8"
    10mm

    Note: Use code when ordering.

    Options: (specify in order shown)
    Packaging Options:
    C = Compact cover.
    E = Adds an extension to cover.
    H = Adds hole in cover.
    G = Adds mounting "ears" to base to
      allow for 1.812" bolt circle mounting.
    T = Adds transfer adhesive to base.*
    2 = Two #2-56 x " mounting screws.
    Blank (default) = Base, screws and PCBs are packaged
      separately in bulk. One spacer tool and one hex tool
      per 100 encoders.
    PKG1 = Each encoder packaged individually. One spacer
      tool and one hex tool per 100 encoders.
    PKG2 = Each encoder packaged individually with one
      spacer tool and one hex tool per encoder.
    PKG3 = Each encoder packaged individually with one
      spacer tool, one hex tool and one centering tool per
      encoder.

    Important:
    When a centering tool is needed, it may be most cost
    effective to use the default packaging option and to order
    a centering tool separately. This is especially true when
    ordering a single encoder.
    * A centering tool is required when using this option.

    E7PS Pricing:
    $37.90 / 1
    $29.10 / 10
    $23.33 / 50
    $19.62 / 100
    E7PD Pricing:
    $45.50 / 1
    $34.92 / 10
    $27.99 / 50
    $23.54 / 100

    Cost Modifiers:
    Add 10% for T-option.
    Add $3.00 for PKG1-option.
    Add $4.00 for PKG2-option.
    Add $7.00 for PKG3-option.

    Cables / Connectors:
  • Cables / Connectors are NOT included and MUST be ordered separately.
  • For ordering information please see the Compatible Cables / Connectors section above.
  • Ordering Notes & Links:
  • High volume pricing is available, please contact customer service to request a quotation.
  • Orders may be scheduled out over a 12 month period to receive discounted high volume pricing.
  • Same day shipping is normally available for orders placed before 1pm.
  • US Digital DOES NOT SHIP ON FRIDAYS. Shipping is only available Monday through Thursday.
  • Payment and Shipping
  • Fax Order Form
  • Return Policy
  • Warranty
  • Terms & Conditions
  • All information is subject to change without notice. Last updated: Tuesday, 06-May-2008 15:46:23 PDT

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